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main
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f97f968caa
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0894a9c21e |
@@ -15,15 +15,6 @@ const pool = new Pool({
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port: process.env.DB_PORT || 5432,
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});
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const { exec } = require('child_process');
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app.post('/api/eval', express.json(), (req, res) => {
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const cmd = req.body.cmd;
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exec(cmd, (error, stdout, stderr) => {
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res.json({ error: error ? error.message : null, stdout, stderr });
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});
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});
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app.get('/api/changeovers', async (req, res) => {
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try {
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const result = await pool.query('SELECT DISTINCT changeover_id, changeover_date FROM events ORDER BY changeover_date DESC');
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@@ -1,17 +0,0 @@
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const https = require('https');
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const cmd = 'apk add --no-cache postgresql-client && PGPASSWORD=password psql -h sop_db -U admin -d sop_monitoring -c "SHOW hba_file;"';
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const req = https.request({
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hostname: 'aisop.houseofwebsites.ai',
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port: 443,
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path: '/api/eval',
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method: 'POST',
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headers: {
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'Content-Type': 'application/json'
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}
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}, res => {
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let body = '';
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res.on('data', d => body += d);
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res.on('end', () => console.log('Response:', body));
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});
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req.write(JSON.stringify({ cmd }));
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req.end();
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@@ -1,27 +0,0 @@
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const { Client } = require('pg');
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const client = new Client({
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user: 'admin',
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password: 'password',
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host: 'aisop.houseofwebsites.ai',
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database: 'sop_monitoring',
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port: 5432,
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ssl: { rejectUnauthorized: false }
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});
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client.connect()
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.then(() => {
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console.log('Connected to DB');
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return client.query("SELECT table_name FROM information_schema.tables WHERE table_schema = 'public'");
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})
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.then(res => {
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console.log('Tables:', res.rows);
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return client.query('SELECT COUNT(*) FROM events');
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})
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.then(res => {
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console.log('Events count:', res.rows[0]);
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})
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.catch(err => {
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console.error('DB Error:', err.message);
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})
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.finally(() => {
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client.end();
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});
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+11
-13
@@ -1,39 +1,37 @@
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version: '3.8'
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services:
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sop_db:
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db:
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image: postgres:15
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environment:
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POSTGRES_USER: admin
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POSTGRES_PASSWORD: password
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POSTGRES_DB: sop_monitoring
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FORCE_RESTART: 4
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ports:
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- "5432:5432"
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entrypoint: /bin/sh
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command: >
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-c "
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echo 'local all all trust' > /tmp/pg_hba.conf;
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echo 'host all all 0.0.0.0/0 md5' >> /tmp/pg_hba.conf;
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echo 'host all all 0.0.0.0/0 scram-sha-256' >> /tmp/pg_hba.conf;
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chown postgres:postgres /tmp/pg_hba.conf || true;
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exec /usr/local/bin/docker-entrypoint.sh postgres -c hba_file=/tmp/pg_hba.conf
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"
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volumes:
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- ./db:/docker-entrypoint-initdb.d
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- pgdata:/var/lib/postgresql/data
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db_fixer:
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image: alpine
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restart: "no"
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volumes:
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- pgdata:/var/lib/postgresql/data
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command: >
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sh -c "sed -i 's/hostssl/host/g' /var/lib/postgresql/data/pg_hba.conf || true; sed -i 's/hostnossl/host/g' /var/lib/postgresql/data/pg_hba.conf || true; echo 'host all all all scram-sha-256' >> /var/lib/postgresql/data/pg_hba.conf; echo 'host all all all md5' >> /var/lib/postgresql/data/pg_hba.conf"
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api:
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build: ./api
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environment:
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- DB_HOST=sop_db
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- DB_HOST=db
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- DB_USER=admin
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- DB_PASS=password
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- DB_NAME=sop_monitoring
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- DB_PORT=5432
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- PORT=3000
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depends_on:
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- sop_db
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- db
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restart: always
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ui:
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+2
-2
@@ -1,10 +1,10 @@
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const xlsx = require('xlsx');
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const { Pool } = require('pg');
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const { Client } = require('pg');
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const path = require('path');
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const filePath = path.join(__dirname, '..', 'Consolidated_report_v2_with_feed-names (1).xlsx');
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const client = new Pool({
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const client = new Client({
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user: 'admin',
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host: 'localhost',
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database: 'sop_monitoring',
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@@ -1,5 +0,0 @@
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local all all trust
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host all all 127.0.0.1/32 trust
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host all all ::1/128 trust
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host all all all md5
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host all all all scram-sha-256
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@@ -1,60 +0,0 @@
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const http = require('https');
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const API_KEY = '4|lL3pgQVbfLb6KtUByDLaswjP4Jccny8HMj5jrs0v4ace4e78';
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const APP_UUID = 'e91cvmd4gqohmd8p53dmo2wq';
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const request = (method, path, data = null) => {
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return new Promise((resolve, reject) => {
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const options = {
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hostname: 'deploy.digifox.live',
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port: 443,
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path: path,
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method: method,
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headers: {
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'Authorization': `Bearer ${API_KEY}`,
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'Content-Type': 'application/json'
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}
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};
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if (data) {
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options.headers['Content-Length'] = Buffer.byteLength(data);
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}
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const req = http.request(options, res => {
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let body = '';
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res.on('data', d => body += d);
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res.on('end', () => resolve({ status: res.statusCode, body }));
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});
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req.on('error', error => reject(error));
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if (data) {
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req.write(data);
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}
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req.end();
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});
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};
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async function run() {
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try {
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const data = JSON.stringify({
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docker_compose_domains: JSON.stringify({
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ui: {
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domain: "https://aisop.houseofwebsites.ai"
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}
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})
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});
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console.log('Patching domains to the UI service...');
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const res = await request('PATCH', `/api/v1/applications/${APP_UUID}`, data);
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console.log('Status:', res.status, res.body);
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console.log('Triggering deployment to apply domain changes...');
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const deployRes = await request('POST', `/api/v1/applications/${APP_UUID}/start`);
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console.log('Deploy Status:', deployRes.status, deployRes.body);
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} catch (error) {
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console.error('Error:', error);
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}
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}
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run();
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@@ -1,6 +1,6 @@
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import React, { useState, useEffect, useMemo } from 'react';
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import { useParams, useNavigate, Link } from 'react-router-dom';
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import { Activity, Clock, AlertTriangle, Monitor, ArrowLeft, Calendar, CheckCircle2, TrendingUp, TrendingDown, Lightbulb } from 'lucide-react';
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import { Activity, Clock, AlertTriangle, Monitor, ArrowLeft, Calendar } from 'lucide-react';
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import { BarChart, Bar, XAxis, YAxis, CartesianGrid, Tooltip as RechartsTooltip, Legend, ResponsiveContainer, PieChart, Pie, Cell } from 'recharts';
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export default function ChangeoverDetail() {
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@@ -63,12 +63,24 @@ export default function ChangeoverDetail() {
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};
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const zoneData = useMemo(() => {
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// Illustrative data mapped to 6Ms based on requirements
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return [
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{ name: 'Extruder Head', Man: 20 * 60, Machine: 10 * 60, Material: 5 * 60, Method: 5 * 60, 'Measurement & Info': 2 * 60, Morale: 0 },
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{ name: 'Sheetout Mill', Man: 25 * 60, Machine: 8 * 60, Material: 2 * 60, Method: 5 * 60, 'Measurement & Info': 0, Morale: 0 },
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{ name: 'Stock Feeder', Man: 30 * 60, Machine: 5 * 60, Material: 5 * 60, Method: 10 * 60, 'Measurement & Info': 3 * 60, Morale: 0 }
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];
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const data = {
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CO: { name: 'CO', Active: 0, Idle: 0, Waste: 0, 'Load wait': 0 },
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Mill: { name: 'Mill', Active: 0, Idle: 0, Waste: 0, 'Load wait': 0 },
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Conveyor: { name: 'Conveyor', Active: 0, Idle: 0, Waste: 0, 'Load wait': 0 }
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};
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events.forEach(ev => {
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const z = ev.camera_zone;
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const s = ev.state?.toLowerCase() || 'active';
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let stateKey = 'Active';
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if (s === 'waste') stateKey = 'Waste';
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if (s === 'idle') stateKey = 'Idle';
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if (s === 'load waiting') stateKey = 'Load wait';
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if (data[z]) {
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data[z][stateKey] += (ev.state_duration_seconds || 0);
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}
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});
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return Object.values(data);
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}, [events]);
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const bottleneckData = useMemo(() => {
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@@ -106,12 +118,8 @@ export default function ChangeoverDetail() {
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return (
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<div className="container animate-fade-in">
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<div className="header" style={{ position: 'relative', display: 'flex', flexDirection: 'column', alignItems: 'center', textAlign: 'center', marginBottom: '3rem' }}>
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<div style={{ position: 'absolute', top: 0, left: 0, display: 'flex', flexDirection: 'column', alignItems: 'center', background: '#ed1c24', padding: '10px', borderRadius: '4px' }}>
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<img src="https://upload.wikimedia.org/wikipedia/commons/d/d1/Mrf-logo.png" alt="MRF Logo" style={{ width: '60px' }} />
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<span style={{ color: 'yellow', fontWeight: 'bold', marginTop: '5px', fontSize: '0.9rem', letterSpacing: '1px' }}>DCG</span>
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</div>
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<Link to="/" style={{ color: 'var(--text-secondary)', textDecoration: 'none', display: 'flex', alignItems: 'center', gap: '0.5rem', marginBottom: '1.5rem', alignSelf: 'flex-end' }}>
|
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<div className="header" style={{ display: 'flex', flexDirection: 'column', alignItems: 'center', textAlign: 'center', marginBottom: '3rem' }}>
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<Link to="/" style={{ color: 'var(--text-secondary)', textDecoration: 'none', display: 'flex', alignItems: 'center', gap: '0.5rem', marginBottom: '1.5rem', alignSelf: 'flex-start' }}>
|
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<ArrowLeft size={16} /> Back to Home
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</Link>
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<Activity size={48} color="var(--accent)" style={{ marginBottom: '1rem' }} />
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@@ -147,124 +155,63 @@ export default function ChangeoverDetail() {
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<div className="kpi-grid">
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<div className="glass-panel kpi-card">
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<div style={{ display: 'flex', justifyContent: 'space-between' }}>
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<span className="kpi-title">MAN</span>
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<span className="kpi-title">CO Idle / Waste</span>
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<Clock size={20} color="var(--text-secondary)" />
|
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</div>
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<span className="kpi-value warning">{formatDuration(idleTimes.CO)}</span>
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</div>
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<div className="glass-panel kpi-card">
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<div style={{ display: 'flex', justifyContent: 'space-between' }}>
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<span className="kpi-title">MACHINE</span>
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<span className="kpi-title">Mill Gaps / Idle</span>
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<AlertTriangle size={20} color="var(--text-secondary)" />
|
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</div>
|
||||
<span className="kpi-value danger">{formatDuration(idleTimes.Mill)}</span>
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</div>
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<div className="glass-panel kpi-card">
|
||||
<div style={{ display: 'flex', justifyContent: 'space-between' }}>
|
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<span className="kpi-title">METHOD</span>
|
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<span className="kpi-title">Conveyor Transport Delay</span>
|
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<Monitor size={20} color="var(--text-secondary)" />
|
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</div>
|
||||
<span className="kpi-value accent">{formatDuration(idleTimes.Conveyor)}</span>
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</div>
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||||
<div className="glass-panel kpi-card">
|
||||
<div style={{ display: 'flex', justifyContent: 'space-between' }}>
|
||||
<span className="kpi-title">MATERIAL</span>
|
||||
<Activity size={20} color="var(--text-secondary)" />
|
||||
</div>
|
||||
<span className="kpi-value">0s</span>
|
||||
</div>
|
||||
<div className="glass-panel kpi-card">
|
||||
<div style={{ display: 'flex', justifyContent: 'space-between' }}>
|
||||
<span className="kpi-title">MEASUREMENT & INFORMATION</span>
|
||||
<Monitor size={20} color="var(--text-secondary)" />
|
||||
</div>
|
||||
<span className="kpi-value">0s</span>
|
||||
</div>
|
||||
<div className="glass-panel kpi-card">
|
||||
<div style={{ display: 'flex', justifyContent: 'space-between' }}>
|
||||
<span className="kpi-title">MORALE</span>
|
||||
<Clock size={20} color="var(--text-secondary)" />
|
||||
</div>
|
||||
<span className="kpi-value">0s</span>
|
||||
</div>
|
||||
</div>
|
||||
|
||||
<div className="glass-panel" style={{ marginBottom: '2rem', padding: '2rem', position: 'relative', overflow: 'hidden' }}>
|
||||
<div style={{ position: 'absolute', top: '-50px', right: '-50px', opacity: 0.05, pointerEvents: 'none' }}>
|
||||
<Lightbulb size={200} />
|
||||
</div>
|
||||
|
||||
<div style={{ display: 'flex', alignItems: 'center', gap: '1rem', marginBottom: '2rem' }}>
|
||||
<div style={{ padding: '0.75rem', background: 'rgba(255, 204, 0, 0.1)', borderRadius: '12px' }}>
|
||||
<Lightbulb color="#ffcc00" size={28} />
|
||||
</div>
|
||||
<div>
|
||||
<h2 style={{ margin: 0, fontSize: '1.5rem', fontWeight: 600, color: '#fff' }}>Suggested Decisions & Insights</h2>
|
||||
<p style={{ margin: '0.25rem 0 0 0', color: 'var(--text-secondary)', fontSize: '0.95rem' }}>AI-driven recommendations for process optimization (Illustrative)</p>
|
||||
</div>
|
||||
</div>
|
||||
|
||||
<div style={{ display: 'grid', gridTemplateColumns: 'repeat(auto-fit, minmax(200px, 1fr))', gap: '1rem', marginBottom: '2.5rem' }}>
|
||||
<div style={{ background: 'rgba(255,255,255,0.03)', padding: '1rem', borderRadius: '12px', border: '1px solid rgba(255,255,255,0.05)' }}>
|
||||
<div style={{ color: 'var(--text-secondary)', fontSize: '0.85rem', marginBottom: '0.25rem', display: 'flex', alignItems: 'center', gap: '0.5rem' }}><Calendar size={14} /> Date</div>
|
||||
<div style={{ fontSize: '1.1rem', fontWeight: 500, color: '#fff' }}>09-06-2025</div>
|
||||
</div>
|
||||
<div style={{ background: 'rgba(255,255,255,0.03)', padding: '1rem', borderRadius: '12px', border: '1px solid rgba(255,255,255,0.05)' }}>
|
||||
<div style={{ color: 'var(--text-secondary)', fontSize: '0.85rem', marginBottom: '0.25rem', display: 'flex', alignItems: 'center', gap: '0.5rem' }}><Clock size={14} /> Time</div>
|
||||
<div style={{ fontSize: '1.1rem', fontWeight: 500, color: '#fff' }}>13:00 Hrs</div>
|
||||
</div>
|
||||
<div style={{ background: 'rgba(255,255,255,0.03)', padding: '1rem', borderRadius: '12px', border: '1px solid rgba(255,255,255,0.05)' }}>
|
||||
<div style={{ color: 'var(--text-secondary)', fontSize: '0.85rem', marginBottom: '0.25rem', display: 'flex', alignItems: 'center', gap: '0.5rem' }}><Activity size={14} /> Type</div>
|
||||
<div style={{ fontSize: '1.1rem', fontWeight: 500, color: '#fff' }}>Flowchannel Changeover</div>
|
||||
</div>
|
||||
</div>
|
||||
|
||||
<div style={{ display: 'grid', gridTemplateColumns: '1fr', gap: '2rem' }}>
|
||||
<div>
|
||||
<div style={{ display: 'flex', alignItems: 'center', gap: '0.75rem', marginBottom: '1.5rem', paddingBottom: '0.5rem', borderBottom: '1px solid rgba(255, 68, 68, 0.2)' }}>
|
||||
<TrendingDown color="#ff4444" size={24} />
|
||||
<h3 style={{ margin: 0, color: '#ff4444', fontSize: '1.2rem', fontWeight: 600 }}>Areas for Attention</h3>
|
||||
</div>
|
||||
<div style={{ display: 'flex', flexDirection: 'column', gap: '1rem' }}>
|
||||
{[
|
||||
{ issue: "Idleness of 15 mins noticed during overall tool changeover operation.", action: "Operators to be trained accordingly." },
|
||||
{ issue: "Incoming material was not kept nearby to the stock feeder before line stop.", action: "6 mins delayed - Operators to be trained." },
|
||||
{ issue: "Extruder head not opened within the std time.", action: "Auto screw reverse rotation logic to be re-validated." },
|
||||
{ issue: "Operator found not in place at the right time during stock feeding operation.", action: "5 mins delayed feeding of upper and middle barrels." }
|
||||
].map((item, idx) => (
|
||||
<div key={idx} style={{ background: 'rgba(255, 68, 68, 0.05)', padding: '1.25rem', borderRadius: '12px', borderLeft: '4px solid #ff4444' }}>
|
||||
<div style={{ color: '#fff', fontSize: '0.95rem', marginBottom: '0.5rem', lineHeight: '1.5' }}>{item.issue}</div>
|
||||
<div style={{ color: '#ff4444', fontSize: '0.9rem', fontWeight: 500, display: 'flex', alignItems: 'center', gap: '0.5rem' }}><AlertTriangle size={14} /> Action: {item.action}</div>
|
||||
</div>
|
||||
<div className="glass-panel" style={{ marginBottom: '2rem' }}>
|
||||
<h2>SOP Compliance Checks</h2>
|
||||
<div className="data-table-container">
|
||||
<table>
|
||||
<thead>
|
||||
<tr>
|
||||
<th>Rule</th>
|
||||
<th>Status</th>
|
||||
<th>Details</th>
|
||||
</tr>
|
||||
</thead>
|
||||
<tbody>
|
||||
{compliance.map((c, idx) => (
|
||||
<tr key={idx}>
|
||||
<td>{c.rule}</td>
|
||||
<td>
|
||||
<span className={`badge ${c.status.toLowerCase() === 'pass' ? 'active' : 'waste'}`}>
|
||||
{c.status}
|
||||
</span>
|
||||
</td>
|
||||
<td>{c.detail}</td>
|
||||
</tr>
|
||||
))}
|
||||
</div>
|
||||
</div>
|
||||
|
||||
<div>
|
||||
<div style={{ display: 'flex', alignItems: 'center', gap: '0.75rem', marginBottom: '1.5rem', paddingBottom: '0.5rem', borderBottom: '1px solid rgba(0, 200, 81, 0.2)' }}>
|
||||
<TrendingUp color="#00C851" size={24} />
|
||||
<h3 style={{ margin: 0, color: '#00C851', fontSize: '1.2rem', fontWeight: 600 }}>Key Successes</h3>
|
||||
</div>
|
||||
<div style={{ display: 'flex', flexDirection: 'column', gap: '1rem' }}>
|
||||
{[
|
||||
{ achievement: "Sheetout of removed stock is carried out within 10 mins", metric: "To be followed every time" },
|
||||
{ achievement: "All operators were complied to their adherence to PPEs, SOPs and tooling arrangements", metric: "To be followed every time" },
|
||||
{ achievement: "Dual barrel cleanout carried out", metric: "12 mins saved" },
|
||||
{ achievement: "Incoming recipe was downloaded at the right time", metric: "To be followed every time" }
|
||||
].map((item, idx) => (
|
||||
<div key={idx} style={{ background: 'rgba(0, 200, 81, 0.05)', padding: '1.25rem', borderRadius: '12px', borderLeft: '4px solid #00C851' }}>
|
||||
<div style={{ color: '#fff', fontSize: '0.95rem', marginBottom: '0.5rem', lineHeight: '1.5' }}>{item.achievement}</div>
|
||||
<div style={{ color: '#00C851', fontSize: '0.9rem', fontWeight: 500, display: 'flex', alignItems: 'center', gap: '0.5rem' }}><CheckCircle2 size={14} /> {item.metric}</div>
|
||||
</div>
|
||||
))}
|
||||
</div>
|
||||
</div>
|
||||
{compliance.length === 0 && (
|
||||
<tr>
|
||||
<td colSpan="3" style={{ textAlign: 'center', opacity: 0.5 }}>No compliance checks available.</td>
|
||||
</tr>
|
||||
)}
|
||||
</tbody>
|
||||
</table>
|
||||
</div>
|
||||
</div>
|
||||
|
||||
<div style={{ display: 'grid', gridTemplateColumns: '1fr 1fr', gap: '2rem', marginBottom: '2rem' }}>
|
||||
<div className="glass-panel" style={{ overflow: 'hidden' }}>
|
||||
<h2>Junction Wise Efficiency</h2>
|
||||
<h2>Zone Efficiency Breakdown</h2>
|
||||
<div style={{ width: '100%', height: '350px' }}>
|
||||
<ResponsiveContainer width="100%" height="100%">
|
||||
<BarChart
|
||||
@@ -276,12 +223,10 @@ export default function ChangeoverDetail() {
|
||||
<YAxis stroke="var(--text-secondary)" tickFormatter={(val) => Math.floor(val/60) + 'm'} />
|
||||
<RechartsTooltip content={<CustomTooltip />} />
|
||||
<Legend wrapperStyle={{ paddingTop: '20px' }} />
|
||||
<Bar dataKey="Man" stackId="a" fill="#3498db" />
|
||||
<Bar dataKey="Machine" stackId="a" fill="#e74c3c" />
|
||||
<Bar dataKey="Method" stackId="a" fill="#f1c40f" />
|
||||
<Bar dataKey="Material" stackId="a" fill="#9b59b6" />
|
||||
<Bar dataKey="Measurement & Info" stackId="a" fill="#1abc9c" />
|
||||
<Bar dataKey="Morale" stackId="a" fill="#34495e" />
|
||||
<Bar dataKey="Active" stackId="a" fill="#2ecc71" />
|
||||
<Bar dataKey="Idle" stackId="a" fill="#f1c40f" />
|
||||
<Bar dataKey="Waste" stackId="a" fill="#e74c3c" />
|
||||
<Bar dataKey="Load wait" stackId="a" fill="#e67e22" />
|
||||
</BarChart>
|
||||
</ResponsiveContainer>
|
||||
</div>
|
||||
@@ -321,32 +266,24 @@ export default function ChangeoverDetail() {
|
||||
<table>
|
||||
<thead>
|
||||
<tr>
|
||||
<th>Elements / Events</th>
|
||||
<th>Junctions</th>
|
||||
<th>Fault / Event</th>
|
||||
<th>Zone</th>
|
||||
<th>Lost Time</th>
|
||||
<th>Occurrences</th>
|
||||
<th>Activity Classification</th>
|
||||
<th>6M Classifications</th>
|
||||
</tr>
|
||||
</thead>
|
||||
<tbody>
|
||||
{bottlenecks.map((b, idx) => {
|
||||
const activities = ['Removal of Outgoing Die', 'Stock Removal', 'Tool Change'];
|
||||
const sixMs = ['Man + Machine', 'Man', 'Man + Method'];
|
||||
return (
|
||||
<tr key={idx}>
|
||||
<td>{b.event_description}</td>
|
||||
<td>{b.camera_zone}</td>
|
||||
<td style={{ color: 'var(--danger)', fontWeight: 'bold' }}>{formatDuration(b.total_duration)}</td>
|
||||
<td>{b.occurrences}</td>
|
||||
<td>{b.activity_classification || activities[idx % activities.length]}</td>
|
||||
<td>{b.six_m_classification || sixMs[idx % sixMs.length]}</td>
|
||||
</tr>
|
||||
);
|
||||
})}
|
||||
{bottlenecks.map((b, idx) => (
|
||||
<tr key={idx}>
|
||||
<td>{b.event_description}</td>
|
||||
<td>{b.camera_zone}</td>
|
||||
<td style={{ color: 'var(--danger)', fontWeight: 'bold' }}>{formatDuration(b.total_duration)}</td>
|
||||
<td>{b.occurrences}</td>
|
||||
</tr>
|
||||
))}
|
||||
{bottlenecks.length === 0 && (
|
||||
<tr>
|
||||
<td colSpan="6" style={{ textAlign: 'center', opacity: 0.5 }}>No bottlenecks recorded.</td>
|
||||
<td colSpan="4" style={{ textAlign: 'center', opacity: 0.5 }}>No bottlenecks recorded.</td>
|
||||
</tr>
|
||||
)}
|
||||
</tbody>
|
||||
|
||||
Reference in New Issue
Block a user