/** * PPE SAFETY CHALLENGE - SCENARIO DEFINITIONS & SAFETY DATABASE * Implements: SEE THE SITUATION -> IDENTIFY HAZARDS -> SELECT PPE -> CONSEQUENCES -> CORRECT */ const SCENARIO_DATA = [ { id: "grinding", index: 1, title: "Metal Grinding Operation", taskName: "ANGLE GRINDER WELD SMOOTHING", sceneClass: "stage-grinding", environmentDesc: "An industrial worker is preparing to grind rough weld seams on heavy structural steel using a high-speed angle grinder (11,000 RPM).", audioCaption: "Workshop Ambience: Machinery hum & distant fabrication noise", guideTip: "High-speed spinning discs eject fiery sparks and shrapnel at over 100 m/s with extreme noise (95+ dB).", hazards: [ { id: "flying_sparks", label: "Flying hot metal sparks & abrasive wheel particles (11,000 RPM)", criticalSlot: "eyes" }, { id: "high_noise", label: "Continuous high decibel motor and grinding noise (95-105 dB)", criticalSlot: "ears" }, { id: "sharp_burrs", label: "Sharp metal burrs, intense friction heat & wheel kickback hazard", criticalSlot: "hands" }, { id: "falling_debris", label: "Heavy steel drop hazard & structural workshop overhead risks", criticalSlot: "feet" } ], // Required protective gear items requiredPpe: [ "faceshield_glasses", "leather_grinding_gloves", "earmuffs_heavy", "hard_hat_cap", "heavy_leather_jacket", "steel_toe_boots" ], // Critical slots for safety check evaluation criticalChecks: [ { slot: "eyes", requiredItem: "faceshield_glasses", consequenceTitle: "Flying Particle Hazard", consequenceDesc: "Without full face & eye impact protection, flying abrasive particles at 11,000 RPM can cause catastrophic corneal penetration or severe facial lacerations.", missingLabel: "Full Face Shield + Safety Glasses (ANSI Z87+)" }, { slot: "ears", requiredItem: "earmuffs_heavy", consequenceTitle: "Noise-Induced Hearing Damage", consequenceDesc: "Angle grinding routinely generates 100+ dB. Operating without rated hearing protection causes irreversible inner-ear acoustic trauma.", missingLabel: "Heavy Duty Hearing Protection (Earmuffs / Plugs)" }, { slot: "hands", requiredItem: "leather_grinding_gloves", consequenceTitle: "Thermal Burn & Abrasion Danger", consequenceDesc: "Thin latex or bare hands offer zero protection against glowing 800°C sparks and jagged steel edges. Heavy-duty leather gloves are required.", missingLabel: "Heavy-Duty Split Cowhide Leather Grinding Gloves" }, { slot: "feet", requiredItem: "steel_toe_boots", consequenceTitle: "Crush & Penetration Hazard", consequenceDesc: "Standard footwear cannot protect against dropped structural steel sections or sharp discarded metal shards on workshop floors.", missingLabel: "Steel-Toe Safety Boots with Puncture Resistant Sole" }, { slot: "head", requiredItem: "hard_hat_cap", consequenceTitle: "Overhead Impact & Debris Risk", consequenceDesc: "In fabrication bays, overhead cranes and moving metal fixtures require impact-certified head protection.", missingLabel: "Industrial Hard Hat (Type 1, Class E)" }, { slot: "body", requiredItem: "heavy_leather_jacket", consequenceTitle: "Clothing Ignition / Hot Spark Burn", consequenceDesc: "Synthetic regular clothing easily melts or ignites from dense grinder spark streams. Heavy flame-resistant leather/cotton protective wear is essential.", missingLabel: "Flame-Resistant Heavy Leather Welder/Grinder Jacket" } ], // Locker items available for selection (including distractors) lockerItems: [ { id: "faceshield_glasses", name: "Face Shield + Safety Glasses", slot: "eyes", icon: "🛡️", spec: "ANSI Z87+ Impact Dual Protection", isCorrect: true }, { id: "regular_sunglasses", name: "Standard Tinted Sunglasses", slot: "eyes", icon: "🕶️", spec: "Non-impact rated tinted plastic", isCorrect: false, rejectReason: "Standard sunglasses shatter upon impact and leave the face exposed to flying debris." }, { id: "leather_grinding_gloves", name: "Leather Grinding Gloves", slot: "hands", icon: "🧤", spec: "Heavy split cowhide heat/spark resistant", isCorrect: true }, { id: "thin_latex_gloves", name: "Thin Disposable Latex Gloves", slot: "hands", icon: "🧤", spec: "Medical grade 4mil rubber (Flaggable)", isCorrect: false, rejectReason: "Thin latex immediately melts onto skin when hit by 800°C grinder sparks." }, { id: "earmuffs_heavy", name: "Industrial Ear Muffs (NRR 30)", slot: "ears", icon: "🎧", spec: "High noise reduction acoustic seal", isCorrect: true }, { id: "wireless_earbuds", name: "Consumer Music Earbuds", slot: "ears", icon: "🎵", spec: "Audio playback (Non-certified)", isCorrect: false, rejectReason: "Music earphones are not certified PPE and distract the operator from machine warnings." }, { id: "hard_hat_cap", name: "Industrial Hard Hat", slot: "head", icon: "⛑️", spec: "ANSI Z89.1 Type 1 Class E", isCorrect: true }, { id: "heavy_leather_jacket", name: "Flame-Resistant Work Jacket", slot: "body", icon: "🦺", spec: "Heavy-duty spark-resistant leather/cotton", isCorrect: true }, { id: "steel_toe_boots", name: "Steel-Toe Safety Boots", slot: "feet", icon: "🥾", spec: "ASTM F2413 Impact & Puncture Rated", isCorrect: true }, { id: "regular_sneakers", name: "Canvas Running Sneakers", slot: "feet", icon: "👟", spec: "Fabric sports shoe (Zero drop rating)", isCorrect: false, rejectReason: "Fabric sneakers ignite from sparks and offer zero crush protection from dropped metal." } ], successMessage: { title: "SAFE TO START", headline: "Correct PPE selected.", body: "Your eyes, face, hands, hearing and feet are protected from the main hazards of this task." } }, { id: "chemical", index: 2, title: "Chemical Handling & Dispensing", taskName: "CORROSIVE SOLVENT TRANSFER", sceneClass: "stage-chemical", environmentDesc: "An employee is preparing to transfer an industrial corrosive solvent between approved containment drums inside a ventilated chemical dispensing station.", audioCaption: "Ventilation Ambience: Fume extraction hood airflow & quiet laboratory background", guideTip: "Corrosive chemicals cause irreversible chemical burns upon skin contact and severe vapor irritation.", hazards: [ { id: "chemical_splash", label: "Corrosive liquid splash risk during pouring & transfer", criticalSlot: "eyes" }, { id: "skin_absorption", label: "Acute dermal chemical burn and toxic absorption", criticalSlot: "hands" }, { id: "body_soak", label: "Direct container overflow or accidental splash onto torso & legs", criticalSlot: "body" }, { id: "foot_contact", label: "Chemical pooling on floor and footwear degradation", criticalSlot: "feet" } ], // Required protective gear items requiredPpe: [ "chemical_splash_goggles", "nitrile_gauntlet_gloves", "chemical_resistant_apron", "chemical_rubber_boots", "hard_hat_chemical", "organic_vapor_respirator" ], // Critical slots evaluation criticalChecks: [ { slot: "eyes", requiredItem: "chemical_splash_goggles", consequenceTitle: "Chemical Splash to Eyes", consequenceDesc: "Standard safety glasses with open side vents allow hazardous liquid droplets to roll directly into the eyes, causing permanent corneal scarring.", missingLabel: "Indirectly Vented Chemical Splash Goggles (ANSI Z87.1 D3)" }, { slot: "hands", requiredItem: "nitrile_gauntlet_gloves", consequenceTitle: "Dermal Chemical Permeation", consequenceDesc: "Porous leather or basic household gloves rapidly absorb harsh solvents, causing chemical burns and systemic toxicity through the skin.", missingLabel: "Heavy-Duty Chemical-Resistant Nitrile/Neoprene Gauntlets" }, { slot: "body", requiredItem: "chemical_resistant_apron", consequenceTitle: "Body Splash & Acid Soak Hazard", consequenceDesc: "Standard porous fabric clothing absorbs chemical splashes immediately, holding corrosive liquids against the skin.", missingLabel: "Chemical-Resistant Impervious PVC/Neoprene Apron" }, { slot: "feet", requiredItem: "chemical_rubber_boots", consequenceTitle: "Corrosive Liquid Footwear Infiltration", consequenceDesc: "Standard leather safety boots dissolve and degrade when exposed to pooled industrial acids and solvents.", missingLabel: "Chemical-Resistant Neoprene/Rubber Boots" }, { slot: "ears", requiredItem: "organic_vapor_respirator", // Uses respiratory/head slot consequenceTitle: "Hazardous Vapor Inhalation", consequenceDesc: "Concentrated chemical vapors overcome unprotected workers quickly. Half-mask respirator with chemical cartridges is required.", missingLabel: "Half-Mask Respirator with Organic Vapor/Acid Gas Cartridges" }, { slot: "head", requiredItem: "hard_hat_chemical", consequenceTitle: "Overhead Chemical Piping Hazard", consequenceDesc: "Chemical distribution zones require head protection against overhead pipe drips and valve maintenance risks.", missingLabel: "Chemical-Resistant Industrial Hard Hat" } ], lockerItems: [ { id: "chemical_splash_goggles", name: "Chemical Splash Goggles", slot: "eyes", icon: "🥽", spec: "ANSI Z87.1 D3 Sealed Splash Protection", isCorrect: true }, { id: "standard_safety_glasses", name: "Open Safety Glasses", slot: "eyes", icon: "👓", spec: "Impact rated with open side vents (Non-liquid)", isCorrect: false, rejectReason: "Open side vents allow liquid splashes and corrosive droplets to enter the eye." }, { id: "nitrile_gauntlet_gloves", name: "Nitrile Gauntlet Gloves", slot: "hands", icon: "🧤", spec: "15-mil Heavy Nitrile Chemical Gauntlets", isCorrect: true }, { id: "leather_work_gloves", name: "Standard Leather Work Gloves", slot: "hands", icon: "🧤", spec: "Porous split cowhide (Absorbent)", isCorrect: false, rejectReason: "Leather absorbs corrosive chemicals like a sponge, causing deep chemical burns." }, { id: "chemical_resistant_apron", name: "Chemical-Resistant Apron", slot: "body", icon: "🦺", spec: "Impermeable Heavy PVC / Neoprene Apron", isCorrect: true }, { id: "cotton_lab_coat", name: "Standard Cotton Coat", slot: "body", icon: "🥼", spec: "Porous woven cotton (Non-impervious)", isCorrect: false, rejectReason: "Cotton absorbs acids and solvents directly into underclothes." }, { id: "chemical_rubber_boots", name: "Chemical Rubber Boots", slot: "feet", icon: "🥾", spec: "Seamless Neoprene Acid-Resistant Boots", isCorrect: true }, { id: "organic_vapor_respirator", name: "Organic Vapor Respirator", slot: "ears", // Grouped in face/respiratory slot icon: "😷", spec: "Half-Face Mask with Dual Acid/Vapor Cartridges", isCorrect: true }, { id: "hard_hat_chemical", name: "Safety Hard Hat", slot: "head", icon: "⛑️", spec: "Chemical-Resistant High Density Polyethylene", isCorrect: true }, { id: "cloth_dust_mask", name: "Simple Cloth Dust Mask", slot: "ears", icon: "😷", spec: "Particulate only (No gas/vapor barrier)", isCorrect: false, rejectReason: "Cloth dust masks offer ZERO filtration against toxic chemical fumes and organic solvent vapors." } ], successMessage: { title: "SAFE TO PROCEED", headline: "Correct chemical protection selected.", body: "Your PPE helps protect the eyes, respiratory system and skin against accidental chemical splashes." } } ];